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 NEW
0.5 mm Contact Pitch, Board-to-FPC, Board-to-Fine Coaxial Ribbon Cable
DF25 Series
(8.9)
(1.1)
DF25G-*S-0.5SD FPC (1.1) (8.9)
Board (0.7) Board
DF25G-*S-0.5F
sFeatures
1. Supports High Speed Data Transfer
Typical Data Transfer of 1.2 Gbps. Up to 2 Gbps in specific applications. *The transmission characteristics depends on the specific conditions and may vary. It is recommended that verification be made with the actual device in use.
2 Gbps Eye Pattern
2. Small configuration and board space
0.5 mm contact pitch and body thickness of 1.1 mm. max.
3. Common Use of Receptacle
The board mounted receptacle assembly will accept mating connectors terminated to FPC or Fine Coaxial Cable Ribbon Cable.
4. Uniform External Dimensions
The Plug Assembly external dimensions remain the same when it is terminated with FPC or the Fine Pitch Coaxial Ribbon Cable.
5. Ground Connection
Metal Shield Covers connect with the common ground line.
6. Easy Termination of FFC or Fine Coaxial Ribbon Cable
Hirose Electric's unique termination method allows reduction of the number steps to terminate FFC or Fine Coaxial Ribbon Cable. Termination can be performed in any work environment since there is no need for the electric power supply.
7. Environmental considerations
Plating compounds are lead-free.
sApplications
LCD connections in small consumer devices, Digital Cameras, Notebook computers, PDA's. Any device requiring high density interconnection for consistent high speed transmission data rates.
FPC Type
Fine Coaxial Ribbon Cable Type
(0.7)
Fine Coaxial Ribbon Cable
2003.5
1
sProduct Specifications
Ratings FPC: 0.5 A DC (Note 1) Current rating Fine Coaxial Ribbon Cable AWG#36: 0.5A Operating temperature -35c to +85c (Note 2) Operating temperature -10c to +60c (Note 3) Fine Coaxial Ribbon Cable AWG#40: 0.3A Voltage rating 50 V AC Operating humidity 20% to 80% Operating humidity 40% to 70% (Note 3)
Item
1. Insulation resistance 2. Withstanding voltage 3. Contact resistance 4. Insertion-Extraction force (per contact) 5. Vibration 6. Humidity(Steady state) 7. Temperature cycle
Specification
500 M ohms min. No flashover or insulation breakdown 50 m ohms max. Min. 0.15n, Max. 2N No electrical discontinuity of 1 s or more. Contact resistance: 120 m ohms max. Insulation resistance: 500 M ohms min. Contact resistance: 120 m ohms max. Insulation resistance: 500 M ohms min. 100 V DC 200 V AC / one minute 100 mA
Conditions
Measured with a steel pin 0.150.260.005 Frequency: 10 to 55 Hz, single amplitude of 0.75 mm, 2 hours in each of the 3 directions 96 hours at temperature of 40c and humidity of 90% to 95% Temperature: -55c +5c to +35c +85c +5c to +35c Time sequence: 30 10 30 10 (Minutes) 5 cycles 30 cycles Re-flow soldering: At the recommended temperature profile Manual soldering: Soldering iron temperature 300c, 3 seconds
8. Durability Contact resistance: 120 m ohms max. (insertion/ withdrawal) No deformation of the insulator parts affecting 9. Resistance to performance. soldering heat
Note 1: Please contact FPC manufacturer for specifications. Note 2: Includes temperature rise caused by current flow. Note 3: The term "storage" refers to connectors stored for long period of time prior to mounting and use. Operating Temperature Range and Humidity range covers non- conducting condition of installed connectors in storage, shipment or during transportation.
sMaterials
Product
Receptacle
Part
Insulator Contacts Shield plate Insulator Contact Shield plate Insulator Contact
Material
Glass reinforced thermoplastic Phosphor bronze Phosphor bronze Glass reinforced thermoplastic Phosphor bronze Phosphor bronze Glass reinforced thermoplastic Phosphor bronze Stainless steel
Finish
--------------Gold plating Tin plating --------------Gold plating Tin plating --------------Gold plating Obverse side: Tin plating Reverse side: Insulation coating
Color
Black ----------------------------Black ----------------------------Black -----------------------------
Remarks
UL94V-0 ----------------------------UL94V-0 ----------------------------UL94V-0 -----------------------------
FPC Plug Fine Coaxial Ribbon Cable Plug Shield Cover
2
sOrdering information
DF25 L - 36 P - 0.5 H
1 2 3 4 5 6
DF25 G - 36 S - 0.5 F/SD - GND
1 2 3 4 5 6 7 1 Ordering Information : DF25 2 Configuration
Receptacle L: Offset type (0.7mm above the board) Plug G: Ground connection type
5 Contact pitch :0.5mm 6 Termination section
H: Right angle SMT F: FPC Plug SD: Plug - Fine Pitch Coaxial Ribbon Cable F/SD: Common to FPC Plug & Fine Coaxial Ribbon Cable Plug
3 Number of contacts: 20,30,36 4 Connector type
S: Plug P: Receptacle
7 Metal shell
G: Shielding plate
3
s Right angle Receptacle (SMT)
(Offset mounting type)
A0.3 B0.15 P=0.50.08 0.20.05 1.420.1 40.3 Contact No. 1 identification mark CAV No. 0.70.15 1.1 MAX C0.3
B PCB mounting pattern
B0.05
+0.1 0
P=0.50.05
0.30.05 +0.1 1.1 0
3.70.1
1.2
0.50.1
D0.1 E0.1
Packaging code: -**,(**) (51): Embossed tape packaging (2,000 pieces per reel) Unite: mm Part Number DF25L-20P-0.5H(**) DF25L-30P-0.5H(**) DF25L-36P-0.5H(**) CL No. Reserved for product expansion 662-0009-0-** Number of contacts 20 30 36 A 17.46 22.46 25.46 B 19.5 14.5 17.5 C 17.5 22.4 25.4 D 14.9 19.9 22.9 E 15.9 20.9 23.9 Remarks 0.7mm above the board
Note: Embossed tape reel packaging (2,000 pieces/reel).Order by number of reels.
4
(3.9)
3.90.1
2.3 +0.1 0
50.3
s Plug (FPC Type)
Note 1: Requires use of plug and shield cover. Note 2: Requires use of dedicated assembly tools.
CAV No. Contact No. 1
0.150.08 P=0.50.1 B0.3 A0.3
B FPC pattern
C0.05 B0.05 P=0.50.03 0.350.03 1.1+0.3 - 0.05 t=0.1450.03
+0.1 0
0.45
1.650.05
R0
.2
0.0
5
+0.3 - 0.05
2.50.05
1.75
.2 R0
0
.05
0.0 5
R0.2
R0
.2
0
.0
D0.05 E0.05
0.05 0.05
Solder plated area: 1 to 5m thick
Packaging code: -**,(**) No symbol: Bag packaging (100 pieces per bag) Unite: mm Part Number DF25G-20S-0.5F(**) DF25G-30S-0.5F(**) DF25G-36S-0.5F(**) Under development CL No. Number of contacts 20 30 36 A 14.9 19.9 22.9 B 19.5 14.5 17.5 C 10.65 15.65 18.65 D 10.1 15.1 18.1 E 11.5 16.5 19.5
Note: Bag packaging (100 pieces/bag).Order by number of bags.
6.70.3 1.1MAX
0.2 XR MA
5
5
s Plug (Fine Coaxial Ribbon Cable Type)
Note 1: Requires use of plug and shield cover. Note 2: Requires use of dedicated assembly tools.
Contact No. 1 identification mark
CAV No.
0.150.08 1.1 MAX P=0.50.1 B0.3 A0.3 CAV No.
B Cable Preparation
B0.15 P=0.50.07 1.450.1 Pitch maintaining tape
0.7 +0.15 0
Insulator Dia. 0.230.01 Grounding bar Thickness of the ground bar(0.04) 0.530.05 Grounding bar 0.20.01
2MIN
Outer jacket 3 MIN Shield Dia.0.29mm
AWG36,AWG40
Laminated tape
0 C -0.1
Unite: mm Part Number DF25G-20S-0.5SD(**) DF25G-30S-0.5SD(**) DF25G-36S-0.5SD(**) CL No. Under development 662-0012-5-** Number of contacts 20 30 36 A 14.9 19.9 22.9 B 19.5 14.5 17.5 C 11 16 19 Packaging code: -**,(**) No symbol : Bags packaging (100 pieces per bag)
Note: Bag packaging (100 pieces/bag).Order by number of bags.
B Applicable thin-coaxial ribbon cable
Jacket diameter (Stranded wire center conductor) AWG#36 (7/0.05mm) AWG#40 (7/0.03MM) 0.3mm to 0.4mm
6
6.70.3
s Shield Cover (Used on Plugs terminating with FPC or Fine Coaxial Ribbon Cable.)
Contact No. 1 identification mark A0.3
6.70.3
B0.3
0.980.15
Top shield cover
C0.3
6.420.3
D0.3
0.90.15
Bottom shield cover
Packaging code: -**,(**) No symbol: Bag packaging (100 pieces per bag) Dimensions in mm Part Number DF25G-20S-0.5F/SD-GND(**) DF25G-30S-0.5F/SD-GND(**) DF25G-36S-0.5F/SD-GND(**) CL No. Under development 662-0011-2-** Number of contacts 20 30 36 A 14.66 19.66 22.66 B 12.68 17.68 20.68 C 14.4 19.44 22.4 D 12.28 17.28 20.28
Note: Bag packaging (100 pieces/bag).Order by number of bags. Complete assembly consist of Top shield cover and Bottom shield cover.
7
s Plug (FPC Type) Termination Procedures Dedicated assembly tooling is required.
Insert FPC as shown. Place top shield cover over the assembly, exercising caution as not to damage or deform any part of it.
Step 1
Ground surfaces Signal surfaces
Step 4
Actuator bar
Carefully close the built-in retaining actuator bar.
Slide forward the top shield cover.
Step 2
Step 5
Insert the assembly (with the signal surface of FPC facing down) in the bottom shield cover. Excercise caution not to deform any parts of the shield cover.
5mm MIN
Step 3
Completed termination
Distance to the first bend or fold of FPC.
Note 1: The shield cover and the plug are supplied as separate components. Note 2: Dedicated assembly fixtures are required at each stage of the termination process.For details refer to the instruction manual supplied with the tools. Note 3: To protect the FPC, insertion and disconnection of the connector should be performed parallel to the mating direction. Note 4: To protect the FPC, please do not apply excessive tension to it. Note 5: When the FPC is to be bent, refer to FPC manufacturer for bending radius and other specific recommendations. Note 6: The connector body can be used only one time.
s Plug (For Fine Pitch Ribbon Coaxial Cable) Assembly Procedures
Insert cable as shown. Place top shield cover over the assembly, exercising caution as not to damage or deform any part of it.
Step 1
Ground bar
Step 4
Carefully close the built-in retaining actuator bar.
Slide forward the top shield cover.
Step 2
Step 5
Insert the assembly (with the signal surface of FPC facing down) in the bottom shield cover. Excercise caution not to deform any parts of the shield cover.
5mm MIN
Step 3
Completed termination
Distance to the first bend or fold of FPC.
Note 1: The shield cover and the plug are supplied as separate components. Note 2: Dedicated assembly fixtures are required at each stage of the termination process.For details refer to the instruction manual supplied with the tools. Note 3: To protect the FPC, insertion and disconnection of the connector should be performed parallel to the mating direction. Note 4: To protect the FPC, please do not apply excessive tension to it. Note 5: When the FPC is to be bent, refer to FPC manufacturer for bending radius and other specific recommendations. Note 6: Neither the coaxial cable nor the connector body can be used re-used.
8
B Applicable tools
Connector Name of Process
1 Wire forming 2 Piercing Placing of bottom shield cover (A) Placing of top 4 shield cover (B) 3
DF25G-30S-0.5F
(Manual) DF25G-30S-0.5F/ID-MP CL902-4532-8 DF25G-30S/CV-MP-A CL902-4534-3 DF25G-30S/CV-MP-B CL902-4533-0
DF25G-36S-0.5F
(Manual) DF25G-36S-0.5F/ID-MP CL902-4526-5 DF25G-36S/CV-MP-A CL902-4529-3 DF25G-36S/CV-MP-B CL902-4538-4
Remarks
Especially for FPC For both FPC Plug and thin coaxial cable Plug For both FPC Plug and thin coaxial cable Plug
Connector Name of Process
1 2 3 4 Trimming the extra cable length Wire forming and piercing Placing of bottom shield cover (A) Placing of top shield cover (B)
DF25G-30S-0.5F
DF25G-30S-0.5SD/CU-MP CL902-4530-2 DF25G-30S-0.5SD/CAID-MP CL902-4531-5 DF25G-30S/CV-MP-A CL902-4534-3 DF25G-30S/CV-MP-B CL902-4533-0
DF25G-36S-0.5F
DF25G-36S-0.5SD/CU-MP CL902-4528-0 DF25G-36S-0.5SD/CAID-MP CL902-4527-8 DF25G-36S/CV-MP-A CL902-4529-3 DF25G-36S/CV-MP-B CL902-4538-4
Remarks
Especially for thin coaxial cable Plug Especially for thin coaxial cable Plug For both FPC and thin coaxial cable Plug For both FPC and thin coaxial cable Plug
Note 1: To assure that the part selection and termination procedures are correct Hirose Electric representative may be contacted at any time. Note 2: Only tools and fixtures recommended by Hirose Electric must be used. Use of any other tools or fixtures will void the product warranty.
s Embossed Carrier Tape Dimensions
20.1 120.1 40.1 1.750.1
5
+0 .1 0
O1.
t=0.30.05
Reel dimensions
C0.1 20.5 Part number label
B0.1
A0.3
O13
0.2
O3302 (O80)
1
0.8
O2
D
+2 0
E MAX
Unreeling direction
1.60.2
Unite: mm Connector DF25L-20P-0.5H(**) DF25L-30P-0.5H(**) DF25L-36P-0.5H(**) Number of contacts 20 30 36 A 24 32 44 B -------28.4 40.4 C 11.5 14.2 20.2 D 24.2 32.4 44.4 D 30.4 38.4 50.4 Offset type (0.7mm above the board) Remarks
9
B Usage Recommendations
1. Recommended temperature profile
Temperature 250c 200c 150c 100c
Soldering
IR reflow
Preheating 150c 2355c 10 Max. 220c Min. 10 to 30 Sec.
240c 220c
Preheating 50c 0c 0 Sec. 50 Sec. 100 Sec.
Soldering
150 Sec.
200 Sec.
Time
Note 1: Up to 2 cycles of reflow soldering are possible under the same conditions, provided that there is a return to normal temperature between the first and second cycle. Note 2: The temperature profile indicates the board surface temperature at the point of contacts with the connector terminals (for surface mounted receptacle). 2. Recommended manual soldering 3. Recommended screen thickness 4. Board warpage 5. Cleaning conditions 6. Termination Conditions 7. Precautions Manual soldering: 29010c for 3 seconds 0.15mm Maximum of 0.03mm at the connector center, with both ends of the connector as reference points. Refer to "Nylon Connector Use Handbook". Refer to "Handling Manual" of each tools. Excessive twisting when mating/un-mating may cause damage to the connectors.
10
B High Speed Transmission Characteristics (Typical data)
qReflection Characteristics (Differential TDR Method)
Standard impedance: 100 ohms Signal rise time: 250 ps Scale Vertical axis: 100 m/div Scale Horizontal axis: 500 ps/div
DF25(Micro COAX)
100m /div 100m /div
DF25(FPC)
Pcb
connector
Pcb
connector
92 ohms
500ps/div
90 ohms
500ps/div
qEye Pattern
Signal speed: 2 Gbps Scale Vertical axis: 100 mV/div Scale Horizontal axis: 75 ps/div
DF25(Micro COAX)
DF25(FPC)
P.G.
Oscillo. Mated Conn.
PCB
Cable
L=100mm
RF Con(50 ohms)
RF Con(50 ohms)
V=0.5V
Test Set-up
11


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